Application Examples Automotive Industry

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Manual workstation for the assembly of oil-pumps

Required Process:

Process reliable manual workstation for 2 Operators for the assembly of oil-pumps for combustion engines

Work Station 1:

  • The individual parts are loaded into the part fixture.
  • Manual assembly of piston and spring
  • Insertion and tightening of the locking screw
  • Placement of sleeves, shaft and cover
  • Tightening of the pump housing with an EC-Screwdriver.
    A Position Control Stand of each screw-assembly
  • Assembly of Bevel-Gears
  • Screw-tightening of tooth-gears to the shaft using an EC-Screwdriver
  • Marking of the pump-housing (punch-marking)
  • Only when all parts are present and the screwdriving sequence has been followed, will the part fixture release the assembly.
  • Removal of the pre-assembled part

Work Station 2:

  • Loading of the pre-assembled part
  • Mounting of the gear-sets and the cover (A)
  • Tightening of the Cover (A) with the pump housing
    A Position Control Stand of each screw-assembly.
  • Insert center-bushings, filter-foil and cover (B)
  • Presence control of the filter-foil
  • Assembly of the cover (B) with the pump housing.
    A Position Control Stand of each screw-assembly
  • Marking of the pump-housing (punch-marking)
  • Only when all parts are present and the screwdriving sequence has been followed, will the part fixture release the finished oil-pump.
  • Unloading of the oil-pump by the Operator

The workstation base is height-adjustable and can be changed to accommodate each individual operator’s height, using a remote control.