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Handling systems – ergonomics & tool guidance for your manual workstations

Handling systems ensure tool guidance is safe, precise, and as comfortable as possible for your employees . Whether linear gantry, parallelogram column, or weight balancer – with our systems, you reduce fatigue, increase efficiency, and improve repeatability. As part of manual workstation equipment, they make a decisive contribution to designing ergonomic manual workstations with the highest level of process reliability.

  • Ergonomic relief
  • Precise tool guidance
  • Reliable positioning
  • With and without position monitoring

Further information

Our handling systems are specifically designed to make everyday work in manual assembly more comfortable, safer, and more efficient . They relieve your employees' workload, improve the quality of work results , and help keep processes stable and cost-effective over the long term . Whether you want to retrofit individual workstations or equip an entire production line – we provide the right solution.


The concrete advantages at a glance
 

  • Reaction moment is compensated
     
  • Tool weight is balanced
     
  • Tilting of the tool is avoided
     
  • Process reliability is increased
     
  • Mistakes are avoided
     

Different system variants & techniques

DEPRAG offers several types of handling systems ideally suited to various assembly conditions: from static stand solutions and movable arms to counterbalanced weights and ergonomic handles. Each system is designed to ensure tool guidance, minimize stress, and increase efficiency.

Tool guidance with position monitoring

The system detects and monitors the exact tool position.

Ideal for process-reliable, documented assembly , e.g. in regulated industries or in multi-variant production.

Maximum process reliability is achieved through the integration of workstation equipment, such as a position control stand/gantry. This device coordinates, optimizes, and controls the entire production process. The stand/gantry enables the use of screwdrivers from the EC or EC Servo series.

Features:

  • Monitoring of screw position and screw sequence, freely programmable
  • Individual screw tightening parameters programmable for each screw location
  • Relieves the operator by absorbing the reaction torque
  • Vertical screwdriver guide
  • Optionally available with integrated vertical lift to completely relieve the operator's workload. The clamping force is applied via the cylinder.

Stationary tripod with integrated position monitoring, ideal for precise, documented work steps at fixed screw or press-in points.

Large-area guidance system with position control for complex components and multiple work areas, perfect for assembly with a wide variety of applications.

Tool guidance without position monitoring

Purely ergonomic and mechanical support , without digital control or feedback. The focus is on stress reduction and simplicity .

Features:

  • Relieves the operator by absorbing the reaction torque
  • Vertical screwdriver guide
  • Optionally available with integrated vertical lift to completely relieve the operator's workload. The clamping force is applied via the cylinder.

Simple, linear tool guidance without position monitoring for precise but manual applications.

Tool guidance via a linear rail for large work areas with clearly defined axes of movement.

Stable stand with parallelogram guide for flexible tool movements with consistent alignment.

Articulated arms that guide the tool at variable heights and positions, ideal for changing working heights.

Fixed or height-adjustable stands for stationary tool holding with vertical or inclined guide.

Arms with counterweight or spring mechanism that absorb the reaction torque and relieve the operator.

Mechanical spring balancer that balances the tool weight and enables fatigue-free work.

Ergonomically shaped handles for safe, comfortable handling of the tool, optionally with additional guide aid.

Typical applications & examples

Large components
Position control gantry, linear gantry, parallelogram arm

Medium-sized components
Position control stand, linear stand, parallelogram stand

Small components
screwdriver stands, weight balancers

Integration & Retrofitting

Our handling systems can be seamlessly integrated into existing workstations or incorporated into new designs from the outset. Parallelogram stands, weight balancers, or screwdriver stands are frequently retrofitted to screwdriver workstations that previously operated without a guidance system. Our systems feature standardized mounting points, easy adjustment, and flexible components, allowing for quick and cost-effective adaptations.

Service & Support

Consulting & Analysis

We understand your workplace situation and tool work.

Selection & Construction

The right system according to tool weight, range and installation position.

Delivery & Assembly

Instructions for setting and adjusting during operation.

Training

For proper use, care and maintenance

With ergonomic handling systems for more precision

Equip your assembly stations with high-quality handling systems – for greater ergonomics, precision, and efficiency. Get advice now.

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