the software for EC- and EC-Servo screwdriving systems in combination with the sequence controller AST40
This reliable, adaptive screwdriving procedure provides excellent constancy in the pre-load force even with fluctuating torque.
The complete screw assembly consists of the screwdriving template seating point detection and a screw assembly to difference torque or angle.
The main element is the seating point detection. On the basis of a torque procedure a mathematical evaluation function is continuously formed. If the trend line reached exceeds a specifically defined limit value, the seating point is considered detected and the torque and angle values at the time of the seating point are saved. The evaluation procedure combines two essential advantages. It is robust in relation to coincidental fluctuations and increases during the torque procedure which do not arise from the actual seating point. Furthermore, the algorithm is universally valid so the user does not need to set any parameters specific to the evaluation. There is also no need for time-consuming preliminary tests and parametrisations by the experts at DEPRAG. The parameters listed in the following table must be set. Torque upper limit is the abort criterion for the screwdriving step. The OK window for the seating point detection can optionally be monitored by seating point torque lower/upper limit and angle lower/upper level. Either the torque or angle values at the seating point or at the end of the program step can be stored as the end values.
The end values of the screwdriving template seating point detection portray the reference for the follow-on program step. Instead of screw assembly to difference torque the other option is screw assembly to angle.
The screwdriving procedure is used for applications where varying limiting conditions are present which can cause widely ranging torques. Using a torque controlled tightening procedure, even if there is the highest shut-off accuracy, can lead to large fluctuations in the resulting pre-load force. The new adaptive screwdriving procedure DEPRAG Clamp Force Control ensures uniform output for the follow-on end tightening due to the reliable detection of the seating point. Consequently, there is a better constancy in the pre-load force. Typical application examples are direct screw assemblies in plastic or metal.
The procedure DEPRAG Clamp Force Control does not replace the friction value measurement or the friction dependent screw assembly. The screwdriving template friction value measurement can be used if compliance with the pre-set frictional value needs to be monitored. The friction dependent torque assembly also enables a good constancy of the pre-load force for constant frictional torque procedures where the screw position varies. A screw joint analysis is recommended to determine the most suitable screwdriving procedure.
the software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5-S and AST40
With the friction-value process, it is possible to measure and compensate varying friction-values (e.g. on self-forming screw-joints). Additionally, this procedure can be used for monitoring of predetermined friction values at verification processes.
More information on DEPRAG Friction Torque Value Procedure Product Details
the hardware with installed software for EC- and EC-Servo screwdriving systems in combination with the sequence controller AST5-S
Input/output extension for AST5-S.
the software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12 and for the sequence controller AST(i)40
Simple, fast connection of DEPRAG devices in the Beckhoff TwinCAT programming.
the software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12
DEPRAG Smart supports PLC programmers by providing ready-to-use functions for a variety of tasks. It provides access to the function library in form of a OPC UA server. Through the standardised OPC UA interface, the system can communicate with many different PLCs and other customer systems, regardless of manufacturer. As well as the actual OPC UA server, DEPRAG Smart also provides example applications and libraries for the PLC environments Beckhoff TwinCAT 3 and Siemens TIA Portal.
These facilitate the commissioning of the system within just a few minutes and simplify the integration of functionalities in already existing PLC solutions.
The complete range of functions can be found at: smartdocu.deprag-software.com
The software is available for operating systems from Windows 10.
the software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers ASTxx and ADAPTIVE DFS
During each screw assembly when using a sequence controller AST, the relevant measurement values are recorded in a fi le. There is now a new software product: the DEPRAG Graph Viewer, to simply and easily evaluate and analyse these measurement values.
The Graph Viewer opens the curve files of each sequence controller and can display the following visualisations:
- Visualisation of measurement values over time
In this visualisation, various measurement sizes can be shown in relation to the screwdriving procedure. All available measurement values can be displayed in chronological order.
- Visualisation of measurement values over angle
In this visualisation, the angle can be analysed in relation to the screwdriving procedure. The y-axis can be freely chosen by the user. This can e.g. enable analysis of angle in relation to torque or angle in relation to motor current, etc. In order to precisely analyse the screw assembly, a video can be played in visualisation over angle. Use the “start” and “pause” buttons in the same way as a video player to visualise the curve sequence of the screwdriving process. Individual sequences can be selected and displayed using the time bar.
- Superposition of measurement values over time / over angle
As well as visualisation over angle and visualisation over time, there is also an option to display several curves at the same time in order to draw correlations and recognise trends. Any number of curves can be added.
It is also possible to align curves to specifi c synchronisation points and hide or show screwdriving steps.
As well as the screwdriving curves, the processing and parameter data is also accessible. The complete process can be analysed and evaluated using a single piece of software. The process data can be printed as documentation.
the software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST12 and AST40 including the i-version and for the ComCenter 10
Software TIA LINK for simple integration in SIMATIC controllers
Integration in the Siemens programming environment (Totally Integrated Automation (TIA) Portal) is required to operate DEPRAG devices with the current SIMATIC controllers. This integration is quite time-consuming and requires expert domain knowledge of the DEPRAG devices. Therefore, the software TIA link has been created to enable simple integration of the following DEPRAG products: AST12, AST40 incl. i-versions, ComCenter 10.
The software not only includes integration in the TIA portal for the above products but also several Quick-Start projects in the “structured text” programming language without first setting up communication using the user manual. The Software TIA Link presents a significant time saving due to considerably reduced programming efforts. As well as the fieldbus connection, there are additional examples provided for controlling the screwdriving system. The following SIMATIC controllers are supported: SIMATIC S7-1200, SIMATIC S7-1500 and SIMATIC ET 200SP (CPU)
The software is available as a download.
the software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST12 and AST40 including the i-version and for the ComCenter 10
Integration in the Beckhoff programming environment is required to operate DEPRAG devices with the current Beckhoff controllers. The software TwinCAT Link has been created to enable simple integration of the following DEPRAG products: AST11, AST12, AST40 incl. i-versions, AST 6 incl. i-versions, ComCenter 10
The software not only includes integration for the above products but also several Quick-Start projects in the “structured text” programming language which enable immediate execution of screw assemblies without first setting up communication using the user manual.
The Quick-Start projects are available for version TwinCAT 2 as well as version TwinCAT 3. The software TwinCAT Link presents a significant time saving due to considerably reduced programming efforts. As well as the fieldbus connection, there are additional examples provided for controlling the screwdriving system.
The following Beckhoff software systems are supported: TwinCAT 2 and TwinCAT 3
The software is available as a download.
the software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5-S and AST12 and for the ComCenter ED
The software allows for the creation of as many digital assembly instructions as required without the need for knowledge of a high-level language. The App guides the operator step by step through the assembly process. New employees can therefore be trained up quickly and efficiently. Productivity and processing quality increase as unnecessary assembly errors are avoided.
Time and cost savings are attained due to the automatic documentation of processing data. Positioning data, screwdriving results and the component’s serial number are matched together and automatically stored on the selected drive. There is also the option for automatic saving of screwdriving curves. In user management you can determine which parameters can be created or altered and by whom. System requirements: Operating system: From Windows 7 (64 Bit)
The software is available as a download.
More information: DEPRAG Operator Guidance Product Details
the software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12
The user receives detailed feedback relating to the screwdriving process. There is a visualisation of relevant parameters, such as end values and error messages for each phase of the screwdriving process. The AST12 sequence controller screen can be projected onto another device, e.g. tablet, touch screen, PC screen or the AST12 display can be integrated into your HMI project. The remote function even enables external operation of your screwdriving system.
The software is available as a download.
the software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12
Processing reliability and traceability – Protect your process! With this software can you track any changes made. Unauthorised alterations to the processing param-
eters can be traced quickly.
The software is available as a download.
the software for the EC-Servo screwdriving systems in combination with the sequence controllers AST40 and ASTi40
Protocol for active efficient data exchange.
The software is already pre-installed on your hardware (e.g. sequence controller, position control stand). Activation of the activation key and license management are available for logged-in users on the myDEPRAG customer portal under MY ACCOUNT > DEPRAG Apps.
the software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12
The DEPRAG Universal Robots Link is available for quick and easy integration of the DEPRAG AST12 sequence controller into the robot‘s program sequence. The URCap for the screwdriving system DEPRAG Plus means the system has an intuitive user interface for the whole
process - from feeding to fastener assembly. The interface guarantees smooth integration of the screwdriving system. The URCap can be downloaded from the AST12 sequence controller or from software.deprag.com.
The robots of the „e-series“ generation from software version 5.9.1 or higher are supported.
The software download is available from the myDEPRAG customer portal (my.deprag.com). Registered users can activate the activation code and manage licences in MY ACCOUNT > DEPRAG Apps.
the software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12
The Rapid module DEPRAG ABB Link is available for simple and fast integration of the DEPRAG sequence controller AST12 into the Robot
Studio software provided by ABB.
The software is available for Windows 10 onwards.
The software download is available from the myDEPRAG customer portal (my.deprag.com).
the software for the EC and EC-Servo screwdriving systems in combination with the sequence controllers AST12 and AST40 including the i-version
Integration in the programming environment "Studio 5000 Logix Designer" is required for the operation of DEPRAG devices with the current Allen-Bradley (Rockwell Automation) Logix controllers. The Allen-Bradley Link software is used for simple quick integration of the AST12, AST(i)40 controllers as well as the DEPRAG position control stand. The software contains integration in the Studio 5000 Logix Designer as well as several Quick Start projects in the "Kontaktplan" (contact plan) programming language which enable immediate screw assembly without having to spend time mastering the time-consuming communication processes using the user manual.
All Logix series controllers which are programmable with Studio 5000 Logix Designer are supported. The software is available for Windows 10 onwards.
the software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12 as well as for the EC-Servo screwdriving system in combination with the sequence controller AST5-S and for the ADAPTIVE DFS
This software allows you to analyse and optimise your tightening process.
You can now benefit from the integration of GraphViewer Cloud in myDEPRAG - separate licensing as individual software is no longer necessary!
Use the advantages of GraphViewer Cloud now exclusively via myDEPRAG.
To use it, you only need one Gold license per user
For more information, please visit graphviewer.deprag.com.